Low Cost Square Bottom Paper Bag Making Machine
As an entrepreneur or aspiring business owner, you’re likely exploring the production of square bottom paper bags. However, the cost of fully automatic square bottom paper bag making machines can be substantial, starting at a minimum of INR 50 lakhs. These machines promise reduced labor costs, increased productivity, and the ability to create 20 different bag sizes within a single unit. In this article, we’ll delve into the investment considerations for your square bottom paper bag manufacturing venture.
Synopsis:
What is Square Bottom Paper Bags
Before the plastic bag ban, you might recall purchasing single-use plastic bags based solely on their width and length. The underlying formula for these bags was straightforward: the gusset (which determines the bag’s capacity) was typically 50% to 60% of the bag’s total width. Now, when it comes to manufacturing square bottom paper bags or SOS covers (without handles), the key principle remains the same. These bags should be produced with 100% width and a 50% gusset. If you encounter such bags in a sweet shop, take note of their dimensions. For half-kilogram sweet box paper bags, the width typically measures 7.5 inches, with a 4-inch gusset. For 1-kilogram sweet box paper bags, the width increases to 10 inches, accompanied by a 7-inch gusset.
Aspiring paper bag manufacturers, pay attention! The above knowledge is crucial before diving into the paper bag business. We extend our gratitude to Detpak Australia (located at 55 East Street, Brompton SA 5007) for sharing the square bottom paper bag formula. Armed with this understanding, you’ll be better prepared to create efficient and well-designed bags.
How is the Market Condition for Square Bottom Paper Bags
Square bottom shopping bags have been around for two decades, even during the era of plastic bags. However, SOS paper covers are a relatively recent addition to the Indian market, emerging after the plastic ban in 2017. When it comes to paper bags and other disposables, pricing plays a pivotal role. Comparing the cost of square bottom SOS covers to V-bottom alternatives, the former tends to be more expensive. Globally, both V-bottom paper covers and square bottom SOS paper covers share equal prominence in consumption. However, when we shift our focus to square bottom shopping bags with handles, square bottom paper bags stand out as the exclusive player in the market. You’ll find these bags in various retail settings, including boutiques, supermarkets, hypermarkets, sweet shops, and mobile stores.
Market demand for square bottom shopping bags hinges on a delicate balance between price and branding. Approximately 70% of the consideration revolves around pricing, while the remaining 30% centers on branding. For branding-focused bags, expect multi-colored designs or sturdy board materials. On the other hand, price-conscious square bottom bags typically come in brown paper and feature single or double-color printing.
Automatic High Speed Square Bottom Paper Bag Making Machine
The term “hi-speed machine” has become synonymous with business growth, especially for startups. Entrepreneurs are drawn to this concept, believing that investing in such machines will boost their operations. However, there’s a crucial caveat: hi-speed machines truly benefit your business only when your sales are equally rapid. Consider a scenario where you purchase a fully automatic hi-speed square bottom paper bag making machine. It churns out 100,000 bags per day with just three laborers. Sounds impressive, right? But if you can sell only 1,000,000 bags per month, you’re left with 1,500,000 bags in stock. Working capital interest and other costs accumulate, impacting your bottom line. Selling 300,000 paper bags monthly can be challenging due to varying retail owners demands. Some shop owners buy in small quantities, while others seek fully colored bags with custom logos.
Here’s the reality: pushing a retail owner to take 25,000 bags (complete with printing) when their actual consumption is only 2,000 bags per month can disrupt cash flow. Hi-speed and fully automatic sound enticing, but your sales figures should guide your decisions. Focus on what aligns with your business’s actual needs and market dynamics.
How to Make Square Bottom Paper Bag With FTC Machines
Roll to Tube and Gusset Formation
The FTC square bottom paper bag making machine comprises three vital components. First, the computerized roll to tube machine transforms raw paper rolls into gusseted tubes. With servo motors and touch-screen controls, it ensures precise cutting lengths. This primary machine crafts the width, forms the gusset, pastes the sides, and cuts the paper tubes, setting the stage for square bottom folding. Adjustable width plates follow the square bottom paper bag formula, achieving a 50% gusset for 100% width—a pioneering feature unique to our machines.
Square Bottom Pasting Machine
The square bottom pasting machine simplifies the process of folding paper tubes with creased bottoms. Manually folding the square bottoms with five employees allows for up to 5,000 bags per shift at a cost of INR 0.30 per bag. After folding, the bags are pasted using an FTC sheet-fed paper bag making machine, enabling the production of 20,000 square bottom paper bags without handles. Additionally, this machine can manufacture multi-color and colored paper bags from paper sheets, with side folding and pasting capabilities for converting paper sheets or boards into tubes.
Paper Bag Printing Machine
The recommendation is to keep printing separate from the paper bag-making machine. For a startup, offering customized solutions for a minimum of 500 bags is essential. Using a dedicated paper bag printing machine, you can efficiently print up to 5,000 bags in single or double colors. With two laborers, the printing cost per bag would be INR 0.05. Handle pasting can then be done manually to create paper shopping bags. The advantage of this approach is that you can produce plain paper bags daily and add printing when needed, ensuring quick turnaround for customer orders. Excellent service plays a crucial role in selling paper bags.
Square Bottom Paper Bag Making Business Profit
| Description | Pay | Labours | Total pay | Price | |
|---|---|---|---|---|---|
| Roll to Tube + Semi Square Bottom Folding + Bottom Pasting Machine | |||||
| Size | H13" * W10" *G5" | ||||
| Bag Paper Cost | ₹ 1.85 | ||||
| 10000 bags/4 hrs | Roll to tube labour cost | ₹ 600.00 | 1 | ₹ 600.00 | ₹ 0.06 |
| 10000 bags/ 10hrs | Semi automatic square bottom folding labour cost (only bottom opening) | ₹ 300.00 | 5 | ₹ 1,500.00 | ₹ 0.15 |
| 10000 bags/ 10hrs | Bottom pasting machine | ₹ 300.00 | 1 | ₹ 300.00 | ₹ 0.03 |
| 10000 bags/ 10hrs | Handle pasting labour cost | ₹ 300.00 | 5 | ₹ 1,500.00 | ₹ 0.17 |
| Over all Glue cost | ₹ 0.15 | ||||
| Power cost | ₹ 0.10 | ||||
| Paper handle per pair | ₹ 0.95 | ||||
| Total cost | ₹ 3.46 | ||||
| Selling price | ₹ 5.00 | ||||
| Margin / bag in a day | ₹ 1.54 | ||||
| Net margin per day | ₹ 13,890.00 | ||||
| 40% for return of investment | ₹ 5,556.00 | ||||
| Return of investment in months | 10 months | ||||
| Per shift capacity | 10000 bags | ||||
| Operating Expenses per day | ₹ 3,900.00 | ||||
| Per bag margin | ₹ 1.54 | ||||
| Per day profit | ₹ 13,890.00 | ||||
